Dovetails started out as a practical solution to keep drawers from coming apart as people tugged and pushed them in and out. Today, when there are machine-assisted ways to join woo
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Make a Dovetailed Box
Dovetails started out as a practical solution to keep drawers from coming apart as people tugged and pushed them in and out. Today, when there are machine-assisted ways to join woo
Dovetails started out as a practical solution to keep drawers from coming apart as people tugged and pushed them in and out. Today, when there are machine-assisted ways to join wood at right angles and mechanical drawer slides, hand-cut dovetails have become a code for fine craftsmanship. This class covers all the steps involved in making boxes plus the exacting details needed to create tight-fitting dovetail corner joints.
Day 1: Learn about measuring and marking tools, different kinds of hand saws and the steps needed to lay out and cut the dovetail pins and tails. Make practice cuts.
Day 2: At the table saw, cut the box sides. Using hand tools, plane the ends, sand the interior surfaces, and lay out and cut the tails.
Day 3: Lay out and cut the pins. Fit the box, then take it apart and use the router table to cut grooves for the top and bottom. Cut and bevel the box bottom using the table saw and miter saw, and smooth the bevels with a hand plane. Glue up the box.
Day 4: Make the top using steps similar to making the bottom. Make the end molding and glue it in place.
Day 5: Add finishing touches and do final smoothing of the box. Discuss finishing methods.
Details
Details
Prerequisites
This class is open to students who have taken Orientation to the Woodshop, Woodshop Tool Safety Checkout 1 and Woodshop Tool Safety Checkout 2. Multiple sessions are listed on the Woodworking Calendar. Hand tool experience is helpful but not required.
Class Policies
Ages 14 and up are welcome.
Instructor
Paul Kury
Paul Kury studied woodworking at Lonnie Bird’s School of Fine Woodworking in Dandridge, Tenn., and has been an active woodworker for more than 40 years. His preference is 18th-century furniture. Paul also volunteers as a woodworking safety monitor at BARN.
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